The Cargo Hold in Commercial Airplane

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What is an airplane cargo hold?

An airplane’s cargo compartment is something people are very curious about. The image movies project is that of a huge and open-plan space, which can be easily accessed during the flight, and it is full of hiding places where any persecution is possible. Well, nothing could be further from the truth. This space, which occupies practically the same area as the passenger cabin, is intended for luggage and goods placement. In short, the airplane’s cargo hold function is to house passengers’ suitcases and transport different items that, due to their characteristics, it is advisable to transport by air.

This compartment is usually divided into different parts separated by sizes. Their number varies according to the airplane model, ranging from one to six. For example, the A320, A321, A330 and A350 have holds 1,2,3,4 and 5, while the A319 only have holds 1,4 and 5. Most airplanes have a slightly smaller cargo hold where late connections luggage or removed from the passenger cabin, such as baby carts, is placed. 

These air cargo holds have special panels on walls and ceiling that, besides allowing their depressurization without causing structure damage, serve to hide and protect all cables and pipes that run through the area and are at risk breaking due to possible load impacts, so they are under constant supervision. Likewise, at least one (usually the front one) will be pressurized and heated to transport live animals and/or merchandise that requires a temperature control such as vaccines, flowers or perishable foods. Normally, the temperature can be regulated between zero and 20/25 degrees Celsius. 

In addition, these compartments have several safety systems such as smoke/heat detectors and fire extinguishing. Also, the airplane air conditioning system is designed in such a way that the air moves from the passenger cabin to the holds, and from there either to the outside or to the compressors, where it mixes with new air and returns, after passing through the HEPA filters, to the passenger cabin. This circuit prevents odors, gases or fumes that may appear in the hold from reaching passengers. 

On the other hand, in some airplanes, under the cockpit is the so-called avionics compartment where most computers of the different airplane’s systems are located, and which can be accessed through a hatch on the floor.

What is the checked baggage?

Checked baggage is that which, due to its size and/or weight, is not allowed in the passenger cabin so it must be checked in at the departure airport to pick it up on the belt at destination. This luggage must have certain measures and weight. These will depend on the company and the class we travel in. As a rule, airlines accept luggage up to 23kg although some extend it to 32kg with an additional charge. In contrast, the so-called low-cost airlines reduce it to 20kg.

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What things can’t be carried in the checked baggage?

Checked baggage is subject to certain restrictions and, although it is possible to carry practically all type of objects for personal use, there is a list of items considered dangerous to travel in the baggage compartment and of which the passenger is informed when buying the ticket. Among them are:

  • Flammable solids such as matches, lighters, flares.
  • Flammable liquids such as glue, solvents, lighter loads. 
  • Abrasive liquids such as bleach. 
  • Gases such as butane or propane (this includes camping gas canisters).
  • Explosives (includes detonators, fuses, grenades, mines and pyrotechnic products).
  • Toxic or infectious substances (rat poison, infected blood, etc.).
  • Radioactive material.
  • Corrosive products such as mercury and car batteries.
  • Parts of an engine that contained fuel.
  • Electronic cigarettes.
  • Lithium batteries outside of electronic devices.

What is the maximum load capacity of an airplane?

The carrying capacity of an airplane will depend on its own design.  There are airplanes aimed to transport only goods, while others may be used for both, cargo and passengers. These are called mixed airplanes as can be adapted to transport cargo and passengers or only cargo.

Among the models most used for mixed transport we find the Airbus 319/320/321 family used interchangeably for cargo and passenger transport, with a maximum capacity of 1.5 tons. Also, within Airbus, we find as mixed models two large airplanes with important services for goods freight. The A-340 has a wide operational range of 12000 to 15000 km and a design that allows an easy pallet loading and unloading, with a maximum capacity of 16 tons. On the other hand, the A330 may carry 5 pallets plus loose load, with a maximum load of 10.3 tons.

Talking of Airbus models converted into just cargo airplanes, we find:

  • Airbus A319: with a load capacity of around 9 tonnes.
  • Airbus A320: Like the A319, the load capacity of converted versions is about 10 tons.
  • Airbus A321: Like its smaller siblings, the load capacity for converted versions is around 10 tons.
  • Airbus A330: In its cargo version, the A330 has a capacity of around 70 tonnes. It is quite popular for long distance cargo transport.
  • Airbus A340: Although not as common as the A330 in cargo versions, some A340 have been converted and its payload capacity is similar, around 70 tonnes.
  • For specific cases such as military applications, this manufacturer offers the Airbus 300-600 ST model, which can accommodate up to 47 tons.

 

On the other hand, Airbus also has the Beluga family, which is specially designed to carry bulky and heavy loads. The Beluga ST, for example, has a cargo capacity of around 47 tons and a distinctive “whale” shape that allows it to accommodate large airplane components.

A curiosity about Airbus in its wide-body models for mixed transport, is the design of a resting area for cabin crew, which is located at the rear hold. It is basically a cargo container with beds. This area cannot be occupied in takeoffs and landings, it is accessed through a staircase in the passenger cabin and has an escape hatch to the same cabin.

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Changing to Boeing brand, we also find different models of both, mixed and converted. Among the first ones we can find:

  • Boeing 737: Used for short distances, between 2700 to 4650 Km. Can carry loose cargo up to 2 tons.
  • Boeing 777-200: Greater than the previous, reaches an operational capacity of 12000 km. With a capacity of up to 18 tons, it stands out for the possibility of transporting up to 6 pallets.
  • Boeing 747: One of the models with greater capacity and operating range. It can reach up to 13300 Km depending on the version. It may carry pallets both at the front and rear (up to 6) and has large and spacious doors that facilitate the loading and unloading of goods.

If we talk about models designed exclusively as cargo airplanes, the Boeing 747 F Freighter, with a capacity of up to 107 tonnes, and the Boeing 747-400 ERF, with a capacity of up to 112 should be noted.  In fact, 99.5% of freight could be carried on one of these models. However, Boeing offers versions of its mixed models converted into freighters:

  • Boeing 737: The 737 is mainly used for cargo over short distances. Load capacity varies, but versions such as the 737-800BCF can carry around 23 tons.
  • Boeing 777-200F: Designed specifically as a cargo airplane, it may carry approximately 102 tons. It is a popular choice for long range cargo flights.
  • Boeing 747 F Freighter: Known as the “Queen of the Skies”, the 747-8F has an impressive load capacity, around 140 tons. It is one of the largest and most recognizable cargo airplanes.

Lastly, we cannot overlook the legendary Antonov An-225 Mriya, which held the world record as the heaviest cargo aircraft with the largest wingspan.

The Antonov An-225 was an aviation icon and the greatest creation of the Ukrainian company Antonov, also known for the Antonov An-124 Ruslan. The Mriya, originally designed to transport the Soviet space shuttle, had the capacity to carry up to 250 tons of cargo. Unfortunately, it was destroyed during the Russian invasion of Ukraine in 2022, but its legacy remains a symbol of technological advancement in cargo aviation.

How is the cargo compartment loaded?

Depending on the airplane, baggage and cargo may go loose inside the hold, held by a net so that they do not move, or in some type of container or pallet. The former compartments are called bulk warehouses and the second palletized.

In the first case, the most basic way to be loaded/unloaded is with one or two workers inside the hold who place/remove packages. In the palletized holds, the floor has motorized rollers that move the containers. Once in position, the stops are set so that the container or pallet does not move from its position during the flight.

Some airplanes have sliding surfaces to facilitate work. Once placed on these, suitcases or cargo slide towards the back, leaving the second section visible and, thus, filling the room until reaching its maximum capacity.

 

The correct placement and stowage of freight is crucial for the success of the flight operation. Therefore, it is very important to consider weight and its distribution. The pilot must know all airplane’s weights (empty, take-off, landing, maximum with zero fuel…) as well as the load placement since it will affect the plane’s center of gravity and, therefore, its maneuverability. If the center of gravity is towards the front, the flight will be more stable, but maneuvering will be more difficult as more force must be applied on controls. On the other hand, the closer freight is to the nose, the more fuel consumption will be generated, and the airplane’s stall speed will increase. On the contrary, if the center of gravity is further to the rear, the flight will be more unstable, but maneuvering will be easier and fuel consumption and stall speed will be reduced.

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What kind of goods are carried in an airplane?

Air shipment is one of the most widely used means of transport. Although expensive, speed is its most outstanding advantage. There are goods that due to their nature, can only be transported by this mean. Let’s see some of them:

  • Perishable goods: Perishable products are those that deteriorate after a short period of time due, for example, to weather conditions, impacts or humidity. Thus, fresh food (meat, fish, fruits, vegetables) or flowers and plants are perishable goods. Likewise, it is important to control the cold chain. Therefore, perishable goods, even traveling by plane, must be transported at a controlled temperature to ensure that the product arrives in optimal conditions to destination.
  • Pharmaceutical goods:  Medicines, vaccines or pharmaceuticals which often require a thorough temperature control.
  • Dangerous goods: are those that may generate damage to human health or/and the environment, such as explosives, gases, flammable liquids or solids or toxic substances. This type of goods must be specifically marked and packaged to avoid any accident.
  • Urgent goods: one of the main advantages of air transport is speed, which is why it is ideal for those goods that must reach their destination as soon as possible.
  • Goods of value: those that have a high economic value. Although ships are a safe means of transport, airplanes offer greater guarantees. Some examples of valuable goods are jewelry, precious stones or certain works of art.
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Air cargo shipments must comply with the customs provisions of the country of origin and the country of destination. For this reason, air cargo can only be shipped to and from airports with the necessary customs clearance. 

As we have seen, an airplane’s holds are not simply spaces to fill up with luggage or goods as if they were a car’s trunk. The complexity of the flight operation requires that everything on board travels in a controlled manner and both nature and weight, must be reflected in the so-called load sheet for the maximum optimization of the airplane’s resources and the success of the operation.

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